Stranding
Cables for fixed installation in wire channels or long walls or long sealings of rooms need to be bendable. Cores for moveable electric devices and units need to be flexible. The required processability is achieved by using stranded conductors inside the cable which are produced on stranding machines.
What is Stranding?
Cables for fixed installation in wire channels or long walls or long sealings of rooms need to be bendable. Cores for moveable electric devices and units need to be flexible. The required processability is achieved by using stranded conductors inside the cable which are produced on stranding machines.
Stranding is the process where a particular number of stranding elements are joined together while winding them round a common axis. Stranding is a result of rotating and forward movement. The rotation creates winding of the stranding elements around an axis or a center element. The forward movement is made using a capstan.
The most common and simplest stranding system is the 6-wire system. This system has a center element and 6 wires are helically laid around this center element. All additional layers on top of this one have 6 wires more than the layer before. For example 1+6+12+18+24 etc. When using the 6-wire system all wires in all layers have exactly the same diameter. Such a design is called concentric design.
Double Twist Bunchers
Operations: Bunching, Stranding, Tape Application
Sectors: Automotive, Building, Communication, Control Cables, Infrastructure, Mining, Oil&Gas, Renewable Energy, Ship/Marine Cables
Applications: Audio&Video Cables, Battery Cables, Copper and Aluminum Wire, Elevator Cables, Ethernet Cables, Harness Cables, High Temperature Cables, Home Appliance Wire and Cables, LV Cables, Signal and Safety Cables, Telephone Cables, Wire and Cable Stranding
Product Gallery
| Reel Size [mm] | Max. Rpm | Max. Twist | Max. Line Speed [m/min] | Optional Equipments | Safety Regulation | System Voltage |
|---|---|---|---|---|---|---|
| 630 | 2500 | 5000 | 200 | Automatic Lubrication System Reel Measuring System Vibration Detecting System | CE | 380V 50Hz 460V 60Hz |
| 800 | 2000 | 4000 | 200 | |||
| 1000 | 1000 | 2000 | 200 | |||
| 1250 | 900 | 1800 | 200 | |||
| 1600 | 400 | 800 | 200 | |||
| 2000 | 400 | 800 | 200 |
Single Twist Bunchers
Operations: Bunching, Stranding, Tape Application
Sectors: Aerospace, Automotive, Communication, Control Cables, Mining, Oil&Gas, Renewable Energy, Ship/Marine Cables
Applications: Audio&Video Cables, Battery Cables, Copper and Aluminum Wire, Elevator Cables, Ethernet Cables, Harness Cables, High Temperature Cables, Home Appliance Wire and Cables, LV Cables, Signal and Safety Cables, Telephone Cables, Wire and Cable Stranding
Product Gallery
| Reel Size [mm] | Max. Rpm | Max. Line Speed [m/min] | Optional Equipments | Safety Regulation | System Voltage |
|---|---|---|---|---|---|
| 630 | 1000 | 150 | Automatic Lubrication System Reel Measuring System | CE | 380V 50Hz 460V 60Hz |
| 800 | 750 | ||||
| 1000 | 400 | ||||
| 1250 | 300 | ||||
| 1600 | 250 | ||||
| 2000 | 150 |
Rigid Stranders
Operations: Stranding, Armoring, Screening
Sectors: Aerospace, Automotive, Control Cables, Infrastructure, Mining, Oil&Gas, Renewable Energy, Ship/Marine Cables
Applications: Copper and Aluminum Wire, Elevator Cables, High Temperature Cables, LV Cables, MV&HV Cables, Signal and Safety Cables, Steel Wire, Submarine Cables, Telephone Cables, Wire and Cable Stranding
Product Gallery
| 400 | 500 | 630 | Max. Line Speed | Inlet Wire Diameter | Optional Equipments | Safety Regulation | |||
|---|---|---|---|---|---|---|---|---|---|
| Reel Quantity | Max. Rpm (Cu/Al) | Reel Quantity | Max. Rpm (Cu/Al) | Reel Quantity | Max. Rpm (Cu/Al) | ||||
| 6 | 300 / 350 | 6 | 240 / 300 | 6 | 200 / 250 | 50 | Copper: 1,5-3,6 Aluminum: 1,75-5,0 | Automatic Reel Loading System Sector Shaping Attachments | CE |
| 12 | 250 / 270 | 12 | 200 / 150 | 12 | 180 / 220 | ||||
| 18 | 200 / 220 | 18 | 160 / 200 | 18 | 140 / 170 | ||||
| 24 | 180 / 200 | 24 | 125 / 150 | 24 | 110 / 130 | ||||
| 30 | 140 / 160 | 30 | 100 / 120 | 30 | 90 / 100 | ||||
| 36 | 110 / 130 | 36 | 80 / 100 | 36 | 70 / 80 | ||||
Planetary Stranders
Operations: Stranding, Armoring, Screening
Sectors: Aerospace, Control Cables, Infrastructure, Oil&Gas, Renewable Energy
Applications: Copper and Aluminum Wire, Elevator Cables, Flat Cables, High Temperature Cables, LV Cables, MV&HV Cables, Steel Wire, Submarine Cables, Telephone Cables, Wire and Cable Stranding
Product Gallery
| Reel Diameter | Max. Rpm | Optional Equipments | Safety Regulation | System Voltage |
|---|---|---|---|---|
| 500 to 1600 | 150 | Automatic Lubrication System Pneumatic Brake System Electromagnetic Brake System Mechanical Brake System Load Cell Tension Adjusting System | CE | 380V 50Hz 400V 60Hz |
Skip (Bow) Stranders
Operations: Bunching, Stranding, Tape Application
Sectors: Aerospace, Automotive, Communication, Control Cables, Mining, Oil&Gas, Renewable Energy, Ship/Marine Cables
Applications: Audio&Video Cables, Battery Cables, Copper and Aluminum Wire, Elevator Cables, Ethernet Cables, Harness Cables, High Temperature Cables, Home Appliance Wire and Cables, LV Cables, Signal and Safety Cables, Telephone Cables, Wire and Cable Stranding
Product Gallery
| Reel Diameter | Max. Rpm | Reel Quantity | Max. Diameter [mm] | Optional Equipments | Safety Regulation | System Voltage |
|---|---|---|---|---|---|---|
| 630 to 1600 | 1000 - 300 | 1+3 / 1+6 | 60 | Automatic Lubrication System Pneumatic Brake System Electromagnetic Brake System Mechanical Brake System | CE | 380V 50Hz 400V 60Hz |
Rotating Payoffs - Take Ups
Operations: Stranding, Armoring, Screening
Sectors: Aerospace, Control Cables, Infrastructure, Oil&Gas, Renewable Energy
Applications: Copper and Aluminum Wire, Elevator Cables, Flat Cables, High Temperature Cables, LV Cables, MV&HV Cables, Steel Wire, Submarine Cables, Telephone Cables, Wire and Cable Stranding
Product Gallery
| Reel Size | Reel Weight [Ton] | Max. Rpm | Max. Line Speed | Optional Equipments | Safety Regulation | System Voltage |
|---|---|---|---|---|---|---|
| 1250 | 3 | 180 | 100 | Loading Platform Sector Stranding | CE | 380V 50Hz 400V 60Hz |
| 1600 | 6 | 150 | ||||
| 2000 | 8 | 120 | ||||
| 2240 | 12 | 90 | ||||
| 2600 | 20 | 75 | ||||
| 3000 | 25 | 50 | ||||
| 3200 | 30 | 50 |
Stranding Lines
Complete Stranding Lines
Our complete stranding lines integrate various stranding machines into a seamless production system. These integrated lines provide efficient, high-quality stranding processing for various cable and wire applications.
Each line is custom-configured to meet your specific production requirements, ensuring optimal performance and productivity. Contact us for custom line configurations tailored to your needs.
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